Description:
Middleville Engineered Solutions, LLC. is seeking a skilled and experienced Second Shift Tool & Die Repairman to join our dedicated team. In this vital role, you will be responsible for the maintenance, repair, and modification of our production tooling and dies during our second shift operations, ensuring the continued production of high-quality stamped parts. If you possess a strong mechanical aptitude, a keen eye for detail, and a passion for precision craftsmanship, and are looking for a rewarding opportunity on our second shift, we encourage you to apply.
GENERAL RESPONSIBILITIES:
- Perform comprehensive maintenance and repair on all production tooling and dies during the second shift to ensure optimal performance and quality output.
- Troubleshoot die issues that arise during the second shift, diagnose problems, and implement effective repair solutions in a timely manner.
- Execute modifications and alterations to existing dies as needed to improve efficiency or accommodate design changes during the second shift.
- Maintain accurate records of all maintenance and repair activities completed during the second shift.
SPECIFIC DUTIES:
- Study specifications such as blueprints, sketches, models, or descriptions, and visualize the product to determine necessary repairs or modifications.
- Accurately compute dimensions, plan layouts, and determine the appropriate assembly methods and sequence of operations for repairs.
- Measure, mark, and scribe metal stock as needed for repair or modification processes.
- Visually compare die components with CAD data to ensure accuracy and identify discrepancies requiring repair.
- Notify the Manager or lead Die Technician of any heat-treating issues or necessary alterations to inaccurate die components.
- Drill, set, and attach parallels as required for die repair and setup.
- Assemble, set, and dowel necessary die component details, drilling and mounting blocks in the proper locations, ensuring trim steels, punches, and embosses are accurately placed and meet tolerances.
- Load dies with die springs and nitrogen cylinders as part of the reassembly process.
- Operate a variety of machine tools to spot, grind, and finish hardened mill blocks to verify specific dimensions during repair, as well as build, assemble, install, and adjust fingers in presses per design or instruction.
- Perform necessary duties to prepare for and assist in the installation of sensors into dies and fingers, including reviewing designs and diagrams.
- Identify, select, install, and replace sensors, guarding, and valves based on function, application, and diagrams during repair or maintenance.
- Wire, verify, and adjust sensors, valves, and cams (using tools such as SmartPac and a sensor cart) for proper clearances and timing to ensure optimal performance after repair.
- Install, plumb, and secure sprayers and sprayer components in dies properly, as well as chutes, ensuring they are clear of all moving parts after maintenance or repair.
- Perform a wide range of die repair tasks, including cleaning components, replacing cracked or damaged tooling, sharpening and shimming, welding, grinding, cutting hardened components, inspecting and sharpening trims, punches, and die steels, polishing forms, prepping backup and changeover tooling, and checking parts on fixtures, and spotting details back into parts or models.
- Build and repair fabricated components using MIG welding techniques.
- Utilize data (PLEX, operator observation, visual inspection, measurement, etc.) to effectively problem-solve needed die repairs during the second shift.
- Alter or adjust die components to ensure the die produces optimal parts after repair.
- Combine problem-solving methods with data, information from technicians/operators, information from part strips, elongated pilot holes, mismatched cuts, and burrs to determine the specific changes needed for each die repair.
- Actively participate in continuous improvement MTPS activities.
- Actively use checking fixtures in the proper manner to verify the accuracy of repaired dies.
- Participate in overall machine effectiveness efforts and waste reduction initiatives.
- Work in the most efficient manner to meet and exceed all established corporate goals.
- Assist in analyzing and resolving work problems related to tooling and dies that arise during the second shift.
- Recommend measures to improve production methods, equipment performance, and quality of product through improved die maintenance and repair on the second shift.
- Consistently adhere to and support all company policies and procedures, including ISO and safety regulations; assist in investigating and documenting potential infractions.
- Maintain consistent and reliable attendance, working the hours necessary to perform the job effectively during the second shift.
- Organize and maintain the efficiency of the personal work area.
- Give and accept instructions and duties in a positive manner, treating all co-workers with dignity and respect, including effective communication with the first and third shifts as needed.
- Assist in maintaining MES values (Family, Inventive Spirit, Appreciation, Give Back, Communication) daily, through thoughts and actions.
- Perform other related duties as assigned.
Requirements:
EDUCATION
High school diploma or GED. Completion of an Associate's Degree in Tooling & Manufacturing (or similar program) or completion of a college-based or apprenticeship-based Tool & Die or Technician program or certificate
EXPERIENCE
- Experience in the tool & die trade, specifically making, repairing, setting up, trouble-shooting and running dies
- Proven ability to work with progressive, transfer, and hand-feed dies.
- Skilled in machine shop and machining operations, including welding
- Proven ability to assist with managing projects and resources effectively, including detailed documentation on tooling issues and component prints
- Excellent problem-solving and trouble-shooting skills
- Ability to pass written and practical tests to obtain company hi-lo and crane license
- Proven mechanical inclination, general math and manufacturing knowledge, and trouble-shooting skills through standardized assessments
PHYSICAL REQUIREMENTS
Must have the ability to lift 50 pounds periodically.
ERRORS
Errors could result in high monetary losses if press or tooling is damaged, and adversely affect the Company's relationship with Customers.
COMPLEXITY OF DUTIES
Duties are of a routine nature with completing PM's and troubleshooting problem dies.
CONTACT WITH OTHERS
Must be able to communicate and interface well with Press Operators, members of Leadership, and other support departments on a routine basis and be conscious of the effects and responsibilities have on other departments.
MENTAL OR VISUAL DEMAND
Mental and visual demand are not normally of a burdening nature, however some heavy concentration may be required when programming.
WORKING CONDITIONS
Exposed to regular plant conditions with dirt, oil, and smoke. Would not be considered always desirable conditions.
SUPERVISION RECEIVED
Under direct supervision the Tooling & Maintenance Operations Manager
Compensation details: 33-40 Hourly Wage
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