Job Title: Senior Automation Designer - Mechanical
Location: Cambridge, Ontario (Onsite)
Position Summary:
We are seeking a Senior Automation Designer - Mechanical with extensive experience in designing mechanical automation systems for high-speed production environments. The ideal candidate will be proficient in creating innovative, cost-effective solutions for custom equipment, integrating technologies such as pick & place systems, conveyors, bowl feeders, and robotics. This role requires strong technical skills in mechanical design, hands-on experience with SPMs (Special Purpose Machines), and the ability to lead and mentor a global design team.
Key Responsibilities:
- Design and develop high-speed automation equipment, including material handling systems, pick & place mechanisms, vision inspection stations, and robotic integration.
- Perform detailed engineering calculations (stress, force, speed, torque, etc.) relevant to mechanical and automation design.
- Create 3D CAD models, detailed drawings, and BOMs using SolidWorks and AutoCAD.
- Select appropriate mechanical, electrical, pneumatic, and hydraulic components (e.g., LM guides, sensors, servo motors, LVDTs, switches).
- Lead a team of up to 15 offshore designers, providing technical guidance and review.
- Evaluate and select components such as bowl feeders, conveyors, material handling systems, and sensors for automation lines.
- Ensure designs comply with applicable standards (OSHA, CE, ISO, and customer-specific standards).
- Collaborate with cross-functional teams (electrical, software, fabrication, and assembly) to ensure project alignment and successful delivery.
- Liaise with customers and vendors for technical input, approvals, and component selection.
- Supervise mechanical design efforts, delegate tasks, manage documentation and ensure design quality.
- Support the build, integration, and debug processes on the shop floor.
- Contribute to the development of design best practices, templates, and departmental standards.
Required Skills & Qualifications:
- Proven experience in mechanical automation and SPM design.
- Expertise in Pick & Place systems, bowl feeder selection, conveyor design, sensor integration, and robotic systems.
- Strong understanding of pneumatics, hydraulics, and electrical devices (switches, load cells, etc.).
- Proficient in SolidWorks and AutoCAD.
- Excellent understanding of drafting principles and mechanical fabrication techniques.
- Strong knowledge of materials and component selection.
- Ability to manage and mentor design teams (onshore and offshore).
- Strong analytical and problem-solving skills.
- Excellent verbal and written communication skills.
- Self-motivated and capable of working independently with minimal supervision.
- Familiar with ISO standards and health and safety compliance requirements.
Preferred Qualifications:
- Diploma or Bachelor's degree in Mechanical Engineering or a related field.
- Experience with low-cost automation and high-speed production environments.
- Familiarity with vision inspection systems and integration.
- Previous experience in custom machine building or automation industry.