Position: Technical Manager (Process Engineer) - Extrusion Blow Molding (EBM) Expertise
Location: Springfield, MA
We are looking for a Technical Manager with a strong background in Extrusion Blow Molding (EBM) to lead, optimize, and troubleshoot our manufacturing operations. The ideal candidate will have in-depth technical experience with EBM machinery and processes, along with a proven ability to drive production efficiency, quality, and continuous improvement. This role requires someone with technical expertise in EBM, leadership skills, and a focus on achieving high-quality, cost-effective production.
Key Responsibilities:
Technical & Process Management:
- Lead and oversee the Extrusion Blow Molding (EBM) production process, ensuring optimal performance and top-tier product quality.
- Develop, refine, and implement process parameters to enhance machine performance, cycle times, and material utilization.
- Troubleshoot and resolve issues related to molds, machines, and processes to minimize downtime and production disruptions.
- Drive continuous improvement initiatives, utilizing methodologies such as lean manufacturing and Six Sigma to optimize processes and improve efficiency.
- Ensure the maintenance of tooling and molds to prolong mold life, improve product consistency, and reduce production delays.
- Assess and recommend new technologies and equipment to boost production efficiency and maintain competitiveness in the marketplace.
Leadership & Team Management:
- Manage and mentor a team of technicians, engineers, and production staff, fostering a collaborative and high-performance environment.
- Lead training programs on best practices for EBM operations, safety procedures, and troubleshooting techniques.
- Collaborate with cross-functional teams (including production, quality, and maintenance) to drive improvements and solve complex production challenges.
- Ensure compliance with safety protocols and regulatory standards such as OSHA.
Quality & Compliance:
- Work closely with the quality assurance team to ensure products meet quality specifications and customer expectations.
- Identify and implement corrective actions to address defects and quality concerns.
- Maintain compliance with industry standards including ISO, GMP, and other applicable quality and safety regulations.
Cost & Production Optimization:
- Monitor and optimize the usage of raw materials to reduce scrap and waste, contributing to overall cost reduction.
- Improve machine utilization, energy consumption, and production scheduling to meet cost and production targets.
- Contribute to budget planning for new equipment, repairs, and improvements to manufacturing processes.
Qualifications & Experience:
- 5+ years of experience in a technical or managerial role within Extrusion Blow Molding operations.
- Deep technical knowledge of EBM machinery (e.g., Bekum, Kautex, Uniloy) and materials like resins and polymers.
- Proven expertise in process optimization, troubleshooting, and technical problem-solving in EBM.
- Strong proficiency in lean manufacturing, Six Sigma, and other continuous improvement strategies.
- Excellent leadership, communication, and team management abilities.
- Ability to thrive in a fast-paced manufacturing environment, focusing on both efficiency and quality.
Preferred Skills:
- Bachelor's degree in Engineering, Plastics Technology, or a related field (preferred) OR extensive hands-on experience in Extrusion Blow Molding.
- Experience with automation and robotics in blow molding.
- Knowledge of injection stretch blow molding (ISBM) or injection blow molding (IBM).
- Familiarity with PLC programming and machine controls.
Compensation & Benefits:
- Competitive salary based on experience.
- Comprehensive health benefits (medical, dental, vision).
- 401(k) with company match.
- Generous paid time off and holidays.
- Professional development opportunities.