Process Controls Engineer

Process Controls Engineer Position Overview: We are seeking a highly skilled and motivated Refinery Process Controls Engineer to join our team. The successful candidate will play a critical role in optimizing refinery operations by designing, implementing, and maintaining advanced control systems. This position offers the opportunity to work in a dynamic environment and contribute to the efficiency, safety, and reliability of our refinery processes. The job requires someone who is very proficient with Rockwell (AllenBradley) PLC's and Honeywell Safety Manager SIS systems. Experience with Rockwell's AAdvance SIS systems would also be a plus. Proficiency means someone who can actually understand PLC logic enough to troubleshoot at a detailed level and do at least basic programming if needed. Proficiency in Honeywell DCS is not required, but would also be a plus for this position. Key Responsibilities: 1. Control Systems Design and Implementation: o Develop and implement advanced process control (APC) strategies to optimize refinery operations. o Configure, program, and maintain Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Human-Machine Interfaces (HMI). 2. Performance Monitoring and Optimization: o Monitor process control systems to ensure they are operating at peak performance. o Conduct data analysis to identify trends, diagnose issues, and recommend solutions for process improvements. 3. Project Management: o Lead or participate in control system upgrade projects, including planning, execution, and commissioning. o Collaborate with multidisciplinary teams to deliver projects on time and within budget. 4. Safety and Compliance: o Ensure that all control systems meet safety, environmental, and regulatory standards. o Participate in risk assessments, HAZOP studies, and safety audits. 5. Troubleshooting and Support: o Provide technical support for control system troubleshooting and maintenance. o Train operations and maintenance staff on control system functionalities and best practices. 6. Documentation and Reporting: o Maintain detailed documentation for control systems, including system architecture, logic diagrams, and operational manuals. o Prepare reports on system performance and project progress. Qualifications:
• Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field. A Master's degree is a plus.
• 3+ years of experience in process control engineering within a refinery or petrochemical environment.
• Proficiency with DCS, PLC, and APC systems (e.g., Honeywell, Emerson, Yokogawa, or Siemens).
• Strong analytical and problem-solving skills.
• Familiarity with industry standards (e.g., ISA, API) and regulatory requirements.
• Excellent communication and teamwork abilities.
• Willingness to work in a plant environment and participate in on-call rotations. Preferred Skills:
• Experience with advanced process modeling and simulation tools.
• Knowledge of machine learning or data analytics applications in process control.
• Certifications such as PE (Professional Engineer) or CCST (Certified Control Systems Technician).