Process Controls Engineer

Houston, Texas

Clayton Services
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Clayton Services is searching for a Process Controls Engineer to join a thriving company in Houston, Texas.


Job Type: Direct Hire

Pay Rate: $150,000/year

Benefits: Medical, dental, vision, 401k, PTO, and more.


Process Controls Engineer Responsibilities:


  • Design, evaluate, and optimize chemical processes used in petrochemical production.
  • Monitor plant performance and analyze process data to improve yields, reduce waste, and enhance energy efficiency.
  • Troubleshoot process issues and lead root cause analysis with cross-functional teams.
  • Lead or support process hazard analysis (PHA), HAZOP studies, and risk assessments.
  • Collaborate with operations, maintenance, safety, and environmental teams to ensure process integrity and regulatory compliance.
  • Develop and update process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and standard operating procedures (SOPs).
  • Design, develop, and implement PLC and DCS-based control systems for process automation.
  • Design and integrate SCADA systems.
  • Support plant startups, shutdowns, and turnarounds with technical guidance.
  • Recommend and implement technology upgrades and process modifications.
  • Assist with the commissioning and validation of new equipment and systems.
  • Ensure compliance with OSHA, EPA, and other relevant safety and environmental regulations.
  • Model process simulation in AspenPlus/HYSYS or similar software.
  • Other duties as assigned.

Process Controls Engineer Skills and Abilities:


  • Working knowledge of industry codes and standards (API, ASME, NFPA).
  • Demonstrated experience with process safety management (PSM) programs.
  • Excellent problem-solving, analytical, and communication skills.
  • Strong understanding of petrochemical unit operations such as distillation, cracking, reforming, and heat exchange.

Process Controls Engineer Education and Experience:


  • Bachelor's degree in Chemical Engineering or a related engineering discipline.
  • Minimum 5 years of experience in a process engineering role within the petrochemical industry.
  • Hands-on experience in PLC programming.
  • Proficiency with DCS platforms
  • Experience configuring and supporting SCADA systems.
  • Knowledge of field instrumentation.
  • Working knowledge of HSIS.
  • Experience with process simulation tools (e.g., Aspen HYSYS, CHEMCAD, PRO/II).
  • Experience with Pipe Flow Software, and AutoCAD.

Process Controls Engineer - Immediate need. Apply today.

Date Posted: 07 June 2025
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