Position Overview
We are seeking a seasoned and dedicated Plant Operations Manager to lead our Plastic Extrusion manufacturing facility. The ideal candidate will be responsible for ensuring the efficient production of goods while upholding high standards of quality and safety. This role requires strong leadership skills, a deep understanding of manufacturing processes, and the ability to drive continuous improvement initiatives.
Key Responsibilities
- Operational Management: Oversee daily plant operations to ensure production targets are met efficiently and effectively.
- Team Leadership: Lead, mentor, and develop a team of supervisors and operators to foster a positive work environment.
- Safety and Quality Compliance: Implement and monitor adherence to safety protocols and quality standards throughout the production process.
- Data Analysis: Analyze production data to identify areas for improvement and implement solutions to enhance productivity.
- Cross-Department Collaboration: Schedule production work orders and collaborate with other departments such as maintenance, quality assurance, and supply chain to optimize operations.
- Budget Management: Prepare and manage budgets, ensuring cost-effective use of resources while maintaining product quality.
- Performance Evaluation: Conduct regular performance reviews and provide feedback to team members to support their professional development.
- Product Development Support: Communicate with sales on feasibility and pricing of new products, and assist in designing parts and extrusion tooling.
Qualifications
- Education: Bachelor's degree in Engineering, Business, or a related field.
- Experience: Minimum of 4 years of plant/production management experience in a fast-paced 24/7 environment, preferably within the plastics industry.
- Technical Skills: Strong understanding of plastic extrusion processes, materials, and equipment. Experience with ERP systems is a plus.
- Leadership: Proven ability to lead and develop teams, with excellent communication and interpersonal skills.
- Problem-Solving: Strong analytical skills with a focus on continuous improvement and operational efficiency.
- Certifications: Lean Manufacturing and Six Sigma certifications are advantageous.
Work Environment
This is a full-time position. Weekend, overtime, and evening hours may be required depending on business conditions. The role involves working in a manufacturing environment with exposure to fumes, airborne particles, and moving mechanical parts. Proper personal protective equipment (PPE) is required.
Physical Demands
- Ability to occasionally lift and/or move up to 50-75 pounds.
- Frequent standing, walking, stooping, bending, kneeling, and crouching.
- Frequent use of hands and fingers to handle, reach, or feel and manipulate objects or controls.