Kaspar Outdoors: Lead Manufacturing Engineer

Bryan, Texas

Kaspar Companies
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Description:

Primary Function:

The Lead Manufacturing Engineer drives continuous improvement and process accountability across CNC and assembly operations. This role is responsible for optimizing job routings, SOPs, and workflows to reduce waste, improve quality, and increase throughput in a high-precision environment.

Position Responsibilities (including but not limited to):

Process Optimization & CI:

Drive plant-wide CI initiatives using Lean tools (Kaizen, 5S, standard work, etc.) to reduce cycle times and improve process repeatability

Own and improve job routings, work instructions, and standard procedures for machining and assembly

Identify and eliminate waste across CNC machining, composites, and assembly operations

Support engineering change control to ensure routing and BOM accuracy


Cross-Functional Support:

Partner with Design Engineering and CNC Programming to ensure manufacturability and smooth new product introductions

Lead PFMEA and root cause investigations for quality or process failures, and drive corrective actions

Serve as the technical interface between production, engineering, and quality for process-related issues

Work with Operations to implement accountability systems that sustain improvements


Technical Execution:

Develop and implement SOPs for all critical equipment and operator workflows

Coordinate internal and external resources to support equipment troubleshooting, maintenance, and tooling design

Utilize knowledge of cutting tools, fixtures, G-code, and inspection methods to improve part quality and first-pass yield

Oversee CNC cell optimization for throughput, cycle time reduction, and operator efficiency

All other duties as assigned




Skills:

Strong communicator with ability to coach floor teams and drive change

Expert in Lean principles

Deep understanding of CNC machining (especially vertical mills and lathe work)

Proficient with job routings, BOMs, routers, ERP system integration

Capable of reading prints with GD&T and precision tolerances

Comfortable working hands-on with machinists, maintenance, and engineers

Familiar with firearms manufacturing (preferred, not required)


Qualifications:

BS in Mechanical, Manufacturing, or Industrial Engineering (or equivalent experience)

5+ years in manufacturing engineering, with at least 3 in CNC machining environments

Strong knowledge of job routings, work instructions, SOPs, and change control

Experience with Lean/CI tools (certification preferred)

SolidWorks experience; familiarity with CAM software (Mastercam a plus)

Understanding of quality systems, inspection tools, and corrective action processes


Physical Requirements:

Extended periods of sitting and/or walking (33% - 75% of time)

Stooping, bending, twisting, leaning (10% - 25% of time)

Lifting of up to 25 lbs. occasionally (0% - 33% of time)


Work Environment:

Frequent work in a manufacturing environment where the use of proper protective equipment (PPE) such as eye protection, hearing protection and safety shoes is mandatory

Requirements:


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Date Posted: 27 May 2025
Job Expired - Click here to search for similar jobs