Senior Chemical Process Engineer
Location: On-site, Caledonia, MI
Industry: Advanced Manufacturing, Industrial Engineering
Our client is seeking a hands-on Senior Chemical Process Engineer to lead and continuously improve an entire material application process. This is a highly impactful role where engineering expertise meets real-time production needs, with a clear focus on process standardization, optimization, and operational excellence.
Projects You'll Work On
- Own and evolve the material mixing, storage, and application production processes with a focus on safety, quality, stability, and throughput
- Design and implement standardized processes that drive efficiency and consistency across all production lines
- Collaborate on innovative process improvements, including automation of changeovers and conveyor sequencing
- Develop and implement a robust preventative maintenance strategy with internal teams and external vendors
- Create detailed process documentation: SOPs, Process Flow Diagrams, Control Plans, PFMEAs, and more
- Partner with the Quality team to build and maintain comprehensive control plans and define inspection protocols
- Utilize real-time SPC tools to monitor performance, detect deviations, and implement corrective actions
- Work directly with materials suppliers to understand material characteristics and their influence on production outcomes
- Drive root cause analysis efforts and lead continuous improvement projects
- Act as the central liaison between the production floor, maintenance, engineering, and external contractors
What Experience You Should Bring
- Bachelor's degree in Engineering (Mechanical, Chemical, or Electrical preferred), or equivalent experience (8-10 years in a related field)
- Proven experience in process engineering within a high-volume manufacturing environment, preferably in liquid materials
- Solid understanding of Six Sigma, statistical analysis, and process control methodologies
- Strong analytical and problem-solving skills, with a track record of identifying and resolving production inefficiencies
- Comfortable working hands-on in a unionized production environment
- Excellent communication and interpersonal skills, with an ability to influence across levels and functions
- Demonstrated ability to lead cross-functional teams without direct authority
Why This Role Stands Out
- Make an immediate impact by owning a critical production process
- Be part of an organization that values technical innovation, process excellence, and continuous improvement
- Collaborate across multiple departments and take part in both tactical operations and strategic initiatives
- Drive real results in quality, uptime, and throughput while shaping future developments in equipment and materials
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