Sr Quality Engineer

FuelCell Energy is a global leader in decarbonizing power and producing hydrogen through our proprietary fuel cell technology. Our mission is to enable a world powered by clean energy. As an innovator and manufacturer of fuel cell clean power platforms, FuelCell Energy has the only technology in the world capable of capturing carbon from an external source and producing power at the same time. In addition, we offer the only technology in the world capable of producing hydrogen, power and water simultaneously.

Summary:
We are currently seeking a highly motivated, hands-on Senior Quality Engineer to join our fast-paced, dynamic team and support FCE's business plan by effectively and proactively ensuring the highest possible quality levels of our power plant products. The ideal candidate must be well versed in quality engineering processes such as quality planning, process and product qualification, supplier auditing and development, corrective/preventative action, and continuous improvement. The candidate must be an accomplished data-driven problem solver and a change agent with experience driving continuous improvement to quality processes. In addition, this individual must have the ability to work with all levels of the organization as a cross-functional team member.
Essential Functions/Duties and Responsibilities:
The Senior Quality Engineer is responsible for proactively ensuring the quality output of internal manufacturing processes and the quality levels for incoming purchased materials used in the manufacturing process. They are a technically savvy, problem solver who enjoys a fast-paced work environment. An effective technical contributor with a proven track record of success improving quality performance in a product manufacturing environment.
Provides Quality interface and expertise within Torrington Manufacturing and Product Engineering to pro-actively assure that product requirements are well developed, understood, and satisfied.
Qualifies, controls, monitors, and continuously improves internal manufacturing processes using Lean Six Sigma tools as part of the FCE Value Stream Teams.
Defines Process Qualification processes, required levels of process capability, and process controls to ensure that Cost of Quality goals are achieved.
Participates in the Design and Product Development Process as a representative of Manufacturing Quality to connect product Critical to Quality (CTQ) requirements with process requirements and ensuring successful execution of related Verification and Validation plans.
Ensure Supplier Quality via conducting supplier surveys, on-site audits, and follow up audits, to qualify and assess supplier's quality and manufacturing capabilities. Support the supplier qualification process, surveillance program and supplier development programs.
Drive supplier actions to verify part and process quality at the supplier's location to reduce the need for incoming inspection activities.
Actively collaborate with R&D teams to ensure potential quality risks are actively assessed, managed, communicated, and addressed appropriately during the product development process and milestones. Perform critical review of Engineering Change Orders related to Quality System requirements
Experience driving successful conclusions to corrective action investigations, identifying and validating root cause and corrective action. Experience with 8D and DOE methods a plus. Innovative problem-solving skills and strong facilitation skills are required
Develop, execute, and analyze quality-reporting measures and periodically reports to management on quality issues, supplier performance, non-conformances, corrective actions, trends and losses, always with a plan included for resolution and/or improvement.
Provides statistical expertise to the Value Stream Team to ensure actions and decisions are based on the most statistically significant information possible.
Proven ability to communicate effectively both in writing and verbally. Excellent technical writing and presentation skills. Proficiency with Microsoft software applications
STRONG ANALYTICAL SKILLS: Proficient in innovative problem solving, expertise with quality control analytical tools, and experience implementing statistical methods within manufacturing and the supply chain.
BROAD EXPERIENCE BASE: Technical background in all quality disciplines, maintaining proactive Quality Management Systems, supply chain quality, manufacturing quality and process control, six sigma and lean manufacturing.

Qualifications and Experience:
Education: B.S. degree in Mechanical, Industrial, Manufacturing, Quality Engineering or related engineering degree required. Master's degree preferred.
Experience: 7+ years of relevant experience in Quality Engineering required; or, 5+ years of experience with a related Master's degree. Applicable Manufacturing Process Engineering experience will be considered.

All Employees Shall:
Six Sigma Green Belt or higher; or demonstrated application of statistical concepts.
Demonstrated use of Lean Six Sigma tools to manufacturing process qualification, control, root cause & corrective action, and continuous improvement. E.g. MSA, DoE, SPC, FMEA, 8D problem solving, etc.
Experience in one or more of the following manufacturing categories: assembly, welding and/or coating processes; metal forming or stamping processes; chemical reactor / refinery processes; and / or continuous or discrete component manufacturing from basic chemical constituents (e.g. alloy/oxide powders & solvents in a tape casting process).
Must have knowledge of inspection methods and techniques.
Experience utilizing standard mechanical, chemical and electrical measurement instruments and functional gauges.
Ability to read and interpret technical drawings and product requirements.
Strong technical writing and communication skills
Demonstrable ability to work effectively both as a team member and independently.
Cross functional team leadership skills
Excellent computer skills, specifically Microsoft Office Suite
Knowledge of ISO9001 quality systems, policies, and procedures.
Experience with ERP and database system use preferred.

Physical Requirements / Working Conditions:
Occasional Domestic and International Travel may be required: up to 25%
Able to travel between CT locations regularly
Ability to obtain/maintain a valid passport and travel without restriction internationally is required.
Must be able to work physically in the manufacturing plant or construction site, wearing required personal protective equipment (PPE) such as safety gloves, hard hats, safety shoes, etc., as designated
Lifting up to 25 pounds, walking (standing) in/on a large manufacturing plant, on concrete flooring or uneven installation/construction site for extended periods of time
Periodic bending, reaching - working with both hands and arms in full range of motion; and climbing ladders required to perform inspection of incoming, installed or manufactured parts
Ability to hear or be aware of audible danger alerts
Ability to remain on feet and move from area to area within a supplier shop or construction site
Computer work for extended periods of time is also required
Ability to distinguish color