New: Machine Operator

Position: New: Machine Operator - Plant Manufacturing Location: Houston, TX Job Id: 252 of Openings: 1 JOB DESCRIPTION JOB TITLE: Machine Operator REPORTS TO: Supervisor DEPARTMENT: Operations/Maintenance FLSA STATUS: non-exempt DATE: 07/2015 IKG is the leading manufacturer of bar grating for a variety of industries: including industrial, architectural, government, safety and more. Since 1902, IKG has maintained its' position by having a dedication towards quality materials, improving technologies, and providing exceptional customer service. You will part of an experienced team working closely with the customer, helping ensure all projects are a success. From inquiry to installation, IKG prides itself in Forging Partnerships and creating products that withstand the test of time. Position Summary Set up, load and operate an EVG (relates to a heavy mesh machine welder) welding line to produce welded steel grating to specifications. Primary Responsibilities Receives production orders regarding material to be run from the Supervisor. Sets up equipment for material to be run, checks incoming material for correctness and, with helpers, loads machine and joins bars assuring proper positioning and guiding for a quality product. Keys in data on control panel or inserts tape for desired lengths of grating from shear and out of welders; maintains proper heat, pressure and weld cycle settings for material being run to assure a quality product. Operates welding line with helpers, observing all functions for proper operation and sequencing. Makes physical check of quality of welds with pry bar, squareness of cross bar, spacing and part size. Continually makes visual inspection of grating to assure acceptable quality and makes necessary adjustments as needed. Assures proper off-loading and identification of grating materials. Maintains minimum standards of production in position while providing acceptable quality. Performs routine maintenance and adjustments on machine without assistance from maintenance. Reports any malfunction of equipment to the Supervisor and or EVG mechanic. Assists maintenance personnel in repairing breakdowns as required. Performs other miscellaneous related duties as assigned by the Supervisor. Maintains a neat, orderly work area. Makes daily time, production and material usage reports. Required to adhere to all safety rules and regulations and participate in safety efforts. II. Basic Qualifications Education High School diploma / GED Experience 1 - 3 years of industrial experience C. Technical Skills Computer skills Basic understanding of computer software Ability to navigate on a computer Mathematical skills Basic understanding of the metric system Mechanical skills Knowledge of hydraulics Experience making mechanical adjustments to equipment Experience reading and interpreting gauges and dials Ability to use measuring tape Other Requirements Attention to detail Ability to plan, organize and prioritize assignments Strong communication skills, both verbal and written Ability to perform "Root Cause" analysis and possess the skills necessary to troubleshoot any issues efficiently Ability to work in a team as well as independently Ability to maintain a clean and safe work environment Ability to work in extreme weather conditions Must be able to combine standing and walking 70 - 100% of a shift; lift up to 50 pounds frequently III. Preferred Qualifications Education Vocational school courses in mathematics and geometry, blueprint reading, mechanical drawing, metalworking, drafting and quality and safety practices are highly recommended. Experience 3 - 5 years of steel industry experience Other Skills Must have a positive attitude Must be a motivated and results oriented individual Must work well in high stress environments IV. Additional Information/Requirements TOOLS AND EQUIPMENT Automated Resistance Welding Machine and auxiliary equipment including rod and bar feeds, straighteners, clippers, shears, off-loaders, tooling, shims, measuring device, various hand tools, burning/welding tools, material handling equipment, etc. MATERIALS Coils of steel rod and strip of various gauges and sizes required to manufacture steel grating. DIRECTION EXERCISED Directs activities of Asst. Operators, Helpers, and Material Handlers during all phases and operation on this the EVG equipment. V. Disclaimer This job description has been designed to indicate the general nature and level of work performed by employees within this classification. It is not intended to contain or be interpreted as a comprehensive inventory of all duties, responsibilities, and qualifications required of employees assigned to this position. "IKG is an EEO/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender orientation; genetic traits, national origin, disability or protected Veteran status."